Iyo chaiyo CNC machining setup yekumigodhi weldment ndiyo inogona kubata yayo inoshanda maficha muhukama hwakakwana mushure mekugadzira, kubata, kugadzira, uye kuongorora. Vatengi saka vanofanirwa kuongorora zvinopfuura axis count kana saizi yemuchina. Sarudzo inofanirwa kuverengera iyo weldment envelopu uye misa, muchina wekufamba uye mutoro wekuremedza, datum zano, gadziriso yekuwana, kusvika chishandiso, nhamba yekuseta, machining kutevedzana, uye nzira yekuyera inoshandiswa kugamuchirwa kwekupedzisira. Muchina unogona kugarisa chikamu ichi asi ichiri sarudzo isina kunaka kana usingakwanise kusvika pazviso zvakakomba pasina kuwedzera kusagadzikana kana kudzokororwa datum kutamiswa.
Nei saizi yemuchina wega isingapindure mubvunzo wekusarudza
Zvivako zvakakura zvemigodhi zvinowanzobatanidza mahwendefa akasungwa, mbabvu, mabhureki, mabhora, mapadhi, uye zviso zvinokwira. Aya maficha haasi ese ane basa rakafanana kukosha. Mutengi anogona kunyanya kukoshesa hukama pakati pechiso chinokwira uye chinoboora centerline, chinzvimbo chegomba patani inoenderana negungano datum, kana kupfava kwechiratidziro chinoendesa mutoro kune chimwe chimiro. Iyo machining setup inofanirwa kuchengetedza hukama uhwu, kwete kungobvisa zvinhu kubva kune yese inowanikwa nzvimbo.
Musiyano iwoyo unochinja kuti makotesheni anofanira kuenzaniswa sei. Vatengesi vaviri vanogona kukumbira michina ine rwendo rwakakwana, asi imwe nzira ingangoda kutamiswa kwemadhamu matatu nepo imwe inobata nzvimbo huru mune imwe inodzorwa setup. Nzira yechipiri haisi nani kana kudhura; inogona kuda chigadziriso chakakura, kuongorora kwakaoma, kana kugara muchina kwenguva refu. Mutengi anofanirwa kunzwisisa iyo yakazara maitiro logic kumashure kwekotesheni.
Tanga nemainterfaces anodzora musangano
Nzira yekusarudza ruzha inotanga nedhirowa yakaburitswa uye gungano rekusangana. Vatengi nevatengesi vanofanirwa kuona kuti ndeapi mapeji, mabhori, mapatani egomba, uye mitsetse yepakati inosimbisa chikamu mumushini wakapera. Idzi dzinova hwaro hwenhaurirano yedatum nekugadzirisa. Zvimiro zvinoonekwa zvine mukurumbira zvinogona kunge zvisina kukosha pane diki diki rakagadzirwa padhi rinotonga nzvimbo yehumburumbira bracket kana inotakura imba.
Iyo dhizaini inofanirwa kutaurirana chinangwa chedhizaini kuburikidza neinowirirana dimensioning uye kushivirira chirongwa. Datum haingori mupendero wakanakira kubva panotora zviyero. Inomiririra chimiro chereferenzi chinoshandiswa kutungamira uye kutsvaga maficha. Kana iyo yakatsanangurwa machining datum iri isina kugadzikana se-welded nzvimbo, mutsauko uri pamusoro iwoyo unogona kutamiswa mune imwe neimwe inotevera kushanda.
Asati akumbira mutengo wekupedzisira, mutengi anofanira kuziva:
- iyo gungano inopindirana inokanganisa kukodzera, kurongeka, kufamba, kuisa chisimbiso, kana kutamisa mutoro;
- kudzokorora kudhirowa uye chero kukanganisa kwakabvumidzwa;
- iyo datum maficha uye kurongeka kwavanogadzira iyo referensi furemu;
- maficha anofanirwa kugadzirwa mune yakajairika setup kana kusimbiswa seboka rakabatana;
- nzvimbo dzinogona kuramba dzakasungwa, dzakachekwa nemoto, kana neimwe nzira dzisina kupera;
- bato rinotarisira machining allowance uye weld-distortion muripo.
Ruzivo urwu rwunoita kuti mutengesi ataure muchina uye nzira yakatenderedza basa rechikamu pane kusarudza michina kubva kune yakazara zviyero chete.
Matanidza gadziriso yemuchina kune chaiyo yekucheka envelopu
Chikamu hamvuropu ndiyo yekutanga chete. Hamvuropu inoshandisika yekucheka inofanirwa kusanganisira zvigadziriso, zvibatiso, zvibatiso zvematurusi, kupinda kwespindle, kutenderera pazvinoita, uye mvumo yekuongorora kana kuyerwa. Weldment yakareba inogona kukwana mukati memuchina asi ichivharira chirukwa kuti chisasvike pedhi yemukati. Chishandiso chakareba chinogona kusvika padhi asi chichiunza kuomarara uye njodzi-yekupedzisira. Kutenderedza chikamu chinogona kugadzirisa kuwana asi kugadzira nyowani yekusimudza, tsigiro, uye datum-kutamisa dambudziko.
Vatengi vanofanira kubvunza mutengesi kuti atsanangure maonerwo akarongwa ega ega rinokosha. Iyo yakapfava yekuseta sketch inogona kuratidza zvinopfuura runyorwa rwemichina yakatarwa. Inofanira kuratidza kuti chikamu chacho chinotsigirwa papi, chinodzorwa sei, zvinhu zvipi zvinotanga kugadzirwa, chii chinofanira kuiswa patsva, uye kuti furemu yereferensi inodzorerwa sei mushure mekufamba kwega kwega.
| Sarudzo yakasiyana | Mubvunzo wemutengesi | Nei zvichikosha |
| Inoshandiswa kufamba uye tafura mutoro | Ko simba rakataurwa rinosanganisira chigadziriso, zvitsigiro, uye kuchengetedzwa kwakachengeteka here? | Nominal muchina simba rinogona kusaenzana neusable process hwindo. |
| Spindle orientation uye kuwana | Chishandiso chinogona kusvika kumeso kwese kwakakosha uye kubereka pasina kuwedzera zvakanyanya? | Kupinda kunokanganisa kuoma, kurongeka, nguva yekutenderera, uye mamiriro epasi. |
| Nhamba yezvigadziro | Ndeupi hukama hwedatum hunochengetedzwa mushure mekuiswazve? | Kuchinjisa kwese kunogadzira mumwe mukana wekukanganisa kwenzvimbo. |
| Kugadzirisa uye chirongwa chekutsigira | Ndekupi iyo weldment inotsigirwa, yakasungirirwa, uye inobvumirwa kugara? | Mahwendefa matete uye marefu marefu anogona kutsauka pasi pekumanikidza kana kucheka mitoro. |
| Kusvika pakuyera | Zvikamu zvakabvumiranwa zvinogona kuyerwa here mugwara rakarongwa? | Nzira haina kukwana kana kugamuchirwa kusingagoni kuratidzwa. |
Kune zvikwata zveOEM zvinotsvaga zvimiro mhiri migodhi midziyo chikamu range, mubvunzo unobatsira hausi "Une muchina mukuru weCNC?" Iyo "Iyi dhizaini ichawanikwa sei, ichitsigirwa, ichigadzirwa, uye nekusimbiswa pasina kurasikirwa nehukama hwekuita?"
Kudzora welding uye machining seimwe yakabatana maitiro
Welding inogadzira yemuno kupisa kupinza, shrinkage, uye kusara kunetseka. Machining anobva abvisa zvinhu zvingave zvakabatsira kudzikamisa chimiro. Kune yakakura yakagadzirwa chikamu, iyo mamiriro akayerwa pakarepo mushure mewelding anogona kunge asiri iwo mamiriro anosara mushure mekukashama machining, repositioning, kana kuburitswa kwekupedzisira kubva mugadziriso. Ichi ndicho chikonzero nzira yekugadzira haifanirwe kuongororwa iri yega kubva pakugadzira.
Iko hakuna kutevedzana kwepasirese kunoenderana neyese migodhi weldment. Zvichienderana nedhizaini uye zvinhu zvinodiwa, nzira yakabvumiranwa inogona kusanganisira kugadzirwa, kutarisisa mativi, kurapwa kwepakati kana nhanho yekudzikamisa kana yatsanangurwa, hutsinye machining, inodzorwa nguva kana kuongorora, uye yekupedzisira machining. Vatengi havafanirwe kumanikidza generic kushushikana-kuzorodza chinodikanwa pasina kufunga nezve kudhirowa, zvinhu, maitiro ekushongedza, uye neinjiniya chinangwa. Vanofanira kuda kuti mutengesi ataure kutevedzana kwakarongwa uye kuona uko kukanganisa kunotarisirwa kuongororwa.
Machining allowance inodawo muridzi. Kana iyo yekugadzira dhizaini isingataure kuti yakawanda sei stock inosara pamapedhi akakosha, welder uye machinist anogona kuita fungidziro dzakasiyana. Kubvumidzwa kushoma kunogona kusiya nzvimbo yakakanganiswa kana isina kukwana yapera mushure mekukanganiswa. Yakawandisa mvumo inowedzera nguva yekucheka uye inogona kukonzera kumwe kufamba kana zvinhu zvabviswa. Nzira yemutengesi inofanirwa kubatanidza mvumo, weld kutevedzana, kutsigira kwekugadzirisa, uye kushivirira kwekupedzisira.
Sarudza datum kutamiswa nemaune
Imwe-setup machining inoyevedza nekuti inoderedza kutamiswa, asi hazvisi izvo zvinodikanwa zvepasirese. Zvimwe zvivakwa hazvigone kuwanikwa zvakachengetedzeka kana zvine hungwaru mune imwe nzira. Chinangwa chinoshanda ndechekudzikisira kutamisa kusingakoshi uye kuita kuti chese chinodiwa chekufambisa chidzoke uye chikwanise kuyerwa.
Kune akawanda-anoseta nzira, vatengi vanofanirwa kutarisa yakagadzika mareferenzi maficha, yakachengetedzwa nzvimbo dzenzvimbo, yakatsanangurwa yekuongorora kana kurongeka nzira, uye chirongwa chekuongorora chinotarisa hukama pakati pesetups. Yenguva pfupi kana yekupira datum pads inogona kubatsira kana iri chikamu chechirongwa chakabvumidzwa, asi haifanirwe kuwedzerwa kune inodzorwa dhizaini pasina chibvumirano. Izvo zvinoshandawo kune tack-pakusimudza mapoinzi, machining lugs, kana fixture tabo.
Mumiririri mining rori muviri weldment inoratidzira dambudziko rekuronga: mutumbi wakagadzirwa wakakura unogona kusanganisa zvimiro zveplateti yakatambanudzwa nenzvimbo dzakatenderedzwa dzinofanirwa kubatana nekusangana kwemotokari. Iyo yakakodzera machining sarudzo saka inotungamirwa neaya mainterface uye kuwanikwa kwavo, kwete nehukuru hunooneka hwemuviri wega.
Usabate axis count segiredhi remhando
Mademo akawanda anogona kuvandudza kuwana uye kuderedza repositioning kune mamwe majeometri, asi axis count haisi yakamira yega chiyero chekugona kuita. Yakaomarara matatu-axis kana boring-mill setup ine yakanyatso dhizainirwa inogona kugadzikana kune mamwe marefu bores kana planar interface pane hurongwa hwakaoma. Sezvineiwo, indexed kana panguva imwe chete kutenderera kutenderera kunogona kuve kwakakosha kana ma angled maficha kana zviso zvakawanda zvichifanira kuramba zvine hukama.
Mutengi anofanirwa kuenzanisa njodzi yemaitiro pane kushambadza mavara. Mibvunzo yakakosha inosanganisira kana muchina wacho unogona kutakura mutoro wakabatanidzwa, ingave iyo spindle inoramba yakasimba painodiwa kusvika, ingave iyo gadziriso inotsigira chimiro padyo nenzvimbo dzekucheka, kana chip evacuation uye kuwana chishandiso chinoshanda, uye kana mushandisi anogona kumisikidza zvakare yakabvumirana datum system mushure mekutenderera kana kutamisa.
Mhinduro inovimbika yemutengesi inotsanangura kuti sei iyo yakarongwa gadziriso ichienderana nechikamu. Iyo haingopi chete modhi yemuchina, nhamba yepamusoro yekufamba, kana mufananidzo weimba huru yechitoro.
Gadzira kuongororwa mune sarudzo yekuseta
Kuongorora kunofanirwa kurongwa kusati kwatanga kucheka. Kudhirowa kungangoda hukama husingagone kusimbiswa nematepi, kutwasanuka, kana kuverenga kwega kweruoko. Zvikamu zvakakura zvingada musanganiswa we-in-process probing, mageji akajairwa, inotakurika coordination kuyerwa, laser tracking, kana imwe nzira yakakodzera. Iyo nzira chaiyo inoenderana nechimiro, kushivirira, kuwanikwa, mamiriro ezvakatipoteredza, uye maitiro akabvumiranwa ekugamuchira.
Kune dzakakosha maficha, bvunza kuti mutengesi achaita sei iyo yekuongorora datum, izvo chaizvo zvakakosha zvicharekodhwa, uye kuti chiyero chemidziyo yekuyera ichazivikanwa sei. Chirevo chinoti "PASS" chete chinopa kukosha kushoma kwekuongorora pane chirevo chinoratidza mhedzisiro yakayerwa, chitupa chiziviso, datum setup, chiridzwa kana nzira, uye kudhirowa kudzokorora. Mutengi anofanirawo kusimbisa kana kuongorora kunoitika apo chikamu chakasungwa, mushure mekusunungurwa, kana pamatanho ese ari maviri apo kufamba kuri kunetseka.
Humbowo uhu hunovhara chisungo pakati pechinangwa chekugadzira nekugadzira. Kana chirongwa chekuyera chikatadza kuburitsa iyo yakafanana dhizaini inoshandiswa pakugadzira nekugadzira, kuteedzera kuri pachena pane chimwe chinhu kunogona kuramba kukavanza dambudziko rehukama.
Ronga chinyorwa chekutanga usati wabvumidza kudzokorora kugadzirwa
Iyo nyowani kana yakagadziridzwa migodhi weldment inofanirwa kumisa nzira inodzokororwa mutengi asati afunga kuti gare gare mabheti achaita zvimwe chete. Chinyorwa chekutanga mukana wekusimbisa kuwanikwa kwedatum, fixture reaction, stock allowance, maturusi anosvika, kuvharwa kwekuongorora, matanho ekubata, uye fomati yegwaro. Haisi chete yekupedzisira dimensional cheki.
Apo chikamu chekutanga chinoratidza kugadziriswa kwemaitiro anodiwa, shanduko inofanira kuratidzirwa mumirairo yebasa inodzorwa, zvinyorwa zvekugadzirisa, zvirongwa zvekuongorora, kana kudhirowa mhinduro sezvakakodzera. Kudzokorora kugadzirwa kunobva kwaenderana negwara rakatenderwa, zvinhu uye kudzokorora kuteedzera, kudzorwa kutsauka, uye anowirirana marekodhi ekugamuchira. Vatengi vanofanirwa kusiyanisa kudzoreredzwa-kamwe chete neane ruzivo machinist kubva kune imwe shanduko inogona kuita nekuvimbika.
Chii chinofanirwa kuve nerubatsiro rwemigodhi weldment RFQ?
Kotesheni iri nyore kuenzanisa kana mutengesi wese agamuchira muganho umwechete wehunyanzvi. Iyo RFQ package inofanirwa kusanganisira yazvino 2D kudhirowa uye 3D modhi panowanikwa, zvinhu uye welding zvinodiwa, inotarisirwa huwandu hwebatch, nzvimbo yekuendesa, inoshanda interface, datum scheme, machining mvumo kana mutoro wekutsanangura iwo, maitiro ekugamuchira, uye anodiwa ekuongorora marekodhi. Inofanirwawo kuratidza miganhu yekuvhara kana pamusoro-yekudzivirira uye chero zviso zvemuchina izvo zvinofanirwa kuramba zvakachengetedzwa panguva yekufambisa.
Bvunza mutengesi wega wega kuti adzose nzira yakarongwa, muchina uye yekuseta pfungwa, yakarongwa kuendesa dhamu, nzira yekugadzirisa, maitiro makuru akasungwa kana aripo, nzira yekuongorora, pepa regwaro, fungidziro yenguva yekutungamira, uye runyorwa rwezvisizvo zvehunyanzvi. Izvi zvinogadzira hwaro hwakafanana hwekuenzanisa njodzi pamwe nemutengo.
Vatengi veOEM vanogona kushandisa WLD's dhizaini-yakavakirwa purojekiti yekubvunza fomu kugovera kudzokorora kudhirowa, chikamu chehamvuropu, chiyero chehuwandu, chinodiwa chebhechi, nzvimbo dzinoshanda, uye tarisiro yekuongorora. Kubvunzurudza kwakazara kunobvumira timu yekugadzira kuti iongorore kana iyo yakatsanangurwa yekugadzira, machining, uye nzira yekuongorora inokodzera application isati yaitwa kuzvipira kwekugadzira.
